Torque settings

3 -	Torque settings

Frame torque settings


Part	Thread (mm)	Nm tolerance ±10%	Note
Accessories and Outfit
Hand guard screw	6x1	10
Hand guard clamp screw	5x0.8	3
Screw securing front turn indicator to hand guard
Side stand
Side stand shaft	10x1.25	20
Stand shaft safety nut	10x1.25	25
Screws securing stand assembly to engine	10x1.5	36	LOCK 5
Side stand sensor retaining screw	6x1	10
Chain, front sprocket
Sprocket nut	25x1.5	186 *	GREASE B
Sprocket cover screw	6x1	8
Sprocket cover screw (metal sheet)	5x0.8	6
Light units
Screw securing number plate holder shell to bracket	6x1	6	LOCK 2
Number plate holder shells jointing screw	4x0.7	3
Number plate holder-to-support screw	6x1	6	Screw with threadlocker
Number plate holder-to-support screw	Self-tapping	3
Nut securing cat's eye support to number plate holder	6x1	4	Only for EU model
Rear turn indicator screw	6x1	6
Nut securing number plate light to number plate holder	6x1	1.5
Screw securing tail light to grab rail	5x0.8	2
Screw securing vibration damper to tail light	Self-tapping
Screw securing tail light vibration damp.bracket to grab rail	5x0.8	4
Screw securing grab rail to subframe	8x1.25	20*
Screw securing seat fast.adj.slide to grab rail	5x0.8	5
TPRT retaining screw	Self-tapping	7
Screw securing headlight mount (cover) to steering head	6x1	10
Screw securing headlight to headlight mount	Self-tapping	3
Instrument panel
Instrument panel nut	5x0.8	4
Front fork
Fork bottom end bolt	6x1	8,5 *	GREASE B - sequence 1-2-1
Bottom yoke screw	8x1.25	22 *	GREASE B sequence 1-2-3-1-2 starting from the bottom
Steering head screw	8x1.25	22 *	GREASE B
Steering bearings ring nut	35x1	30 *	GREASE B
Steering lock nut	8x1.25	16	LOCK 2 (apply Loctite to nut thread only)
Headlight mount lower bracket screw	6x1	10
Electric system
Screw securing voltage regulator and horn to frame	6x1	10
Immobilizer antenna			LOCK 9 in-between antenna and switch cover
Speed sensor retaining screw	6x1	10
RH-LH switch securing screw		2.5
Nut securing battery cable and starter motor cable to solenoid starter	6x1	4
ECU-to-support screw	6x1	10
Screw retaining ground cable to crankcase	6x1	10
Coil-to-airbox screw	5x0.8	5
Nut securing solenoid starter-starter motor cable to starter motor		6
Screw retaining grommet to crankcase	6x1	10
Relay support plate to tank retaining screw	5x0.8	5
Solenoid starter support plate to tank retaining screw	5x0.8	5
ECU support-to-frame screw	6x1	10
Relay to support plate retaining screw	5x0.8	2
Ignition switch cover box nut	6x1	7
Front brake
Front brake caliper retaining screw	10x1.25	43 *	GREASE B
Screw securing front brake master cylinder to handlebar	6x1	10	Sequence 1-2-1
Brake bleed nipple	6x1	10
Brake bleeding fitting	10x1	23
Screw securing brake line guide bracket to bottom yoke	6x10	10
Rear swingarm
Swingarm pivot shaft retaining screw	18x1.5	75 *	GREASE B
Chain adjustment eccentric screw	12x1.25	31 *	GREASE B - sequence 1-2-1
Calliper plate rotation locking pin	12x1.25	33 *	LOCK 5
Chain slider screw (top and bottom)	6x1	10	LOCK 2
Chain guard screw (bottom and top)	6x1	10	LOCK 2
Screw securing mudguard to swingarm	6x1	10	LOCK 2
Rear brake
Brake bleed nipple	6x1	10
Brake bleeding fitting	10x1	23
Rear brake caliper retaining screw	8x1.5	25 *	GREASE B
Nut on rear brake push-rod	6x1	8
Brake pedal adjuster nut		2.3
Rear brake pedal w.light switch nut		5
Rear brake master cylinder retaining screw	6x1	10	LOCK 2
Rear brake oil tank screw	6x1	2
Handlebar - Clutch control
Screw securing U-bolt to handlebar	8x1.25	25 *	GREASE B sequence 1-1-2-2-1-1 starting from the arrowed side
Screw securing stud bolt to steering head	10x1.5	45 *
Clutch slave cylinder retaining screw	6x1	10	Sequence 1-2-3-1
Throttle control retaining screw	6x1	6	Sequence 1-2-1
Clutch master cylinder retaining screw	6x1	10	Sequence 1-2-1
Rear shock absorber
Screw/nut securing shock absorber/linkage to swingarm	10x1.25	45 *	GREASE B
Screw securing shock absorber to rocker	10x1.25	45 *	GREASE B
Screw securing linkage to rocker arm	10x1.25	45 *	GREASE B
Screw securing suspension rocker arm to frame	10x1.25	45 *	GREASE B
Ball joints to linkage nut	12x1.25	36 *
Front mudguard
Mudguard stud bolt	6x1	12	LOCK 2
Stud bolt-to-mudguard screw	6x1	10	Screw with threadlocker
Front fork leg guard screw	6x1	3	Screw with threadlocker
Footpegs and Levers
Nut securing UNIBALL for gear change rod and linkage	6x1	10	Hold the screw
Screw securing heel guard to rear footpeg mount	5x0.8	6 *
Gearchange pedal shaft	8x1.25	23 *	LOCK 2
Screws securing sprocket cover to LH footpeg mount	5x0.8	8
Screw securing footpeg mount plate to crankcase	10x1.5	36
Special screw securing footpeg plate to swingarm pivot shaft	12x1.25	30	GREASE B
Brake lever fixing screw	6x1	10
Screws securing rear footpeg plates to front plate	8x1.25	24	LOCK 2
Screw securing gear change lever to pawl	6x1	10	LOCK 1
Rear mudguard
Rear sprocket splashguard nut	6x1	4.5	GREASE B
Splashguard bracket retaining screw	5x0.8	5	LOCK 2
Front wheel
Front wheel shaft nut	25x1.25	63 *	GREASE B (grease nut thread and underside and wheel shaft)
Front brake disc retaining screw	8x1.25	25 *	DRILOC 218 as first mount at BREMBO. For spare parts: LOCK 2
Rear wheel
Lh rear wheel nut (rear sprocket)	33x1.5	156 *	GREASE B
Rh rear wheel nut (wheel)	38x1.5	177 *	GREASE B
Driving pins securing screw	6x1	11 *	LOCK 2
Rear sprocket nuts	10x1.25	48 *	GREASE B
Rear brake disc retaining screw	8x1.25	25 *	LOCK 2
Fuel Tank
GAC flange screw	5x0.8	5
GAC flange cover screw	5x0.8	5
Screw securing wiring tab to tank	4x0.7	2
Fuel tank filler fixing screw	5x0.8	5
Screw securing tank to subframe	8x1.25	12
Tank front buffer screw	6x1	10
Screw securing fuel line clamp to tank	4x0.7	2
Exhaust
Nut securing manifold to HOR/VERT head	8x1.25	24
CO pick-up blanking plug	G1/8”	25
Exhaust pipe clamp	8x1.25	19
Screw securing exhaust butterfly valve actuator to subframe	6x1	4	LOCK 2
Lambda sensor fastener	18x1.5	45
Screw securing collector box to bracket	6x1	10
Silencers jointing clamp	8x1.25	19
Silencers jointing bracket screw	8x1.25	24
Screw securing silencers bracket to subframe	8x1.25	24
Screw securing number plate holder bracket to silencers	8x1.25	24
Seat
Screw securing seat to tank	5x0.8	5
Screw securing seat to fast.adj.slide	6x1	10
Screw securing seat side body panel to subframe	5x0.8	3
Screw securing seat side body panel to silencer	6x1	10
Frame
Engine to frame mounting bolt nut	12x1.25	60	GREASE B
Rear subframe retaining screw	8x1.25	25
Special screw securing rear subframe to tank support	8x1.25	25
Ignition switch special screw	6x1	shear it	Screw with threadlocker
Seat support-to-frame screw	6x1	10
Oil cooler
Oil cooler nipple on cooler	14x1.5	23	Hold on cooler with LOCK 1
Oil cooler mounting bolt	6x1	10
Oil pipe fitting on cooler with twin seal	16x1.5	18 *	Smear with Engine Oil
Oil pipe fitting on casing with twin seal	16x1.5	25 *	Smear with Engine Oil
Thermistor fastener		10	LOCK 4
Air intake/Oil breather
Fitting for stepper motor tube		8	LOCK 2
Center screw securing air box to frame	6x1	10
Oil breather valve hose clip		2
Clamp jointing coupling to airbox		1.1
Clamp jointing coupling to throttle body		1.1
Air box peg	5x0.8	5	LOCK 2
Filter box cover screw	5x0.8	5
Fuel system, Canister
Clamp securing throttle body to intake manifold		2
Nut securing canister support to bracket		10
Canister support to engine retaining screw	6x1	10
Fairing
Screw securing LH/RH fairing to frame	5x0.8	5
Screw securing LH/RH fairing to tank	5x0.8	3
Fuel tank cover fixing screw	5x0.8	5
Screw securing cover to filler	5x0.8	2
Rear grab rail cover retaining screw	4x0.7	1
Screw securing headlight fairing to headlight mount (cover)	5x0.8	3
Headlight fairing to headlight bracket mount retaining screw	5x0.8	0.8	Welnut
Screw securing inner mudguard shell to headlight fairing	5x0.8	3

* critical point for dynamic safety. Tightening torque tolerance must be: ± 5% Nm.

Note

For product specifications and symbols, refer to "Product specifications" (Sect. A 2).

Engine torque settings


Part	Thread (mm)	Nm	Min.	Max.	Note
Blow-by valve	M40x1.5	34	30	38
Mesh filter duct plug	M32x1.5	42	38	46
Oil temperature sensor ring nut	M30x1.5	38	34	42	LOCK 4
Crankshaft gear fixing nut	M25x1.5	190	171	209	GREASE B
Generator rotor nut	M24x1	270	256	284	LOCK 5
Crankshaft gear fixing nut	M22x1	190	171	209	GREASE B
Oil drain plug	M22x1.5	42	38	46
Oil mesh filter	M22x1.5	42	38	46
Oil filler plug	M22x1.5	5	5	6
Fixed/mobile tensioner pin	M20x1	50	45	55	LOCK 2 or THREE BOND 1324
Steel/aluminium crankshaft blanking plug	M20x1	15	13.5	16.5
Timing belt roller ring nut on head	M10x1	71	64	78	GREASE A
Gearbox drum locating screw	M16x1.5	30	27	33
Oil filter nipple	M16x1.5	42	38	46	LOCK 2 or THREE BOND 1324
Oil cartridge filter	M16x1.5	11	10	12	Engine oil on seal
Mesh filter duct plug	M15x1	20	18	22	LOCK 5 or THREE BOND 1375B
By-pass pump plug	M15x1	25	22	28	LOCK 5 or THREE BOND 1375B
Ring nut for belt rollers on lay shaft	M15x1	71	64	78	GREASE A
Ring nuts for belt rollers on heads	M15x1	71	64	78	GREASE A
Generator cover inspection plug	M15x1	20	18	22	THREE BOND 1215
Fixed tensioner bearing stop screw	M14x2	50	45	55	GREASE C
Nut for timing lay shaft gear	M14x1	55	50	60	GREASE A
Radiator preset blanking plug	M14x1.5	27	24	30	LOCK 5 or THREE BOND 1375B
Oil cooler nipple	M14x1.5	27	24	30	LOCK 5 or THREE BOND 1375B
Pick-up inspection screw	M12x1	15	13	17	LOCK 2 or THREE BOND 1324
Earth screw	M12x1	15	30	17	LOCK 2 or THREE BOND 1324
Oil temperature sensor	M12x1.5	18	16	19	LOCK 4
Spark plugs	M12x1.25	20	18	22
Head nuts: 1st snug torque 2nd snug torque final torque	M10x1.5	15 25 40	23 38	27 42	GREASE C Grease under head and thread of stud bolt
Con-rod bolts: 1st snug torque stop for 2 sec. and unscrew by 360° 1st snug torque 2nd snug torque 2nd TIGHTENING check angle > 30°	M10x1	35 20 35 70.5	66	73	GREASE B apply grease on thread
Oil pump duct plug	M10x1.5	Fully home with tool 15 13 17			LOCK 5 or THREE BOND 1375B
Head stud bolts	M10x1.5	25	23	26	LOCK 2 or THREE BOND 1324
Pressure switch	M10x1	19	17	21
Reduction bushing	M10x1				LOCK 5 or THREE BOND 1375B
Spark plug	M10x1	15	13	17
Neutral light switch	M10x1.25	10	9	11
Clutch-side casing service plug	M10x1.5	15	13	17	LOCK 5 or THREE BOND 1375B
Oil circuit plug on exhaust side	M10x1	15	13	17	LOCK 2 or THREE BOND 1325
Crankshaft dowels	M8x1.25	13	11	15	THREE BOND 1375B
Gearbox pawl screw	M8x1.25	25	22	28
Gear stopper screw	M8x1.25	18	16	20	LOCK 2 or THREE BOND 1324
Intake and exhaust flange stud bolts	M8x1.25	15	13	17	LOCK 2 or THREE BOND 1324
Intake manifold nuts	M8x1.25	23	20	26
Oil pump screws	M8x1.25	26	23	29
Crankcase jointing bolt: 1st snug torque final torque	M8x1.25	19 25	17 22	21 28
Casing drilled screw	M8x1.25	20	18	22
Fixed tensioner	M8x1	20	18	22	LOCK 2 or THREE BOND 1324
Mobile tensioner	M8x1.25	26	23	29
Ground screw	M8x1.5	13	11	15
Clutch springs screws	M6x2	6	5	7
Stator cable guide screw	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Starter motor screws	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Starter idle gear pin screw	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Generator stator retaining screws	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Flywheel / rotor screws	M6x1	13	11	15	LOCK 2 or THREE BOND 1324
Gearbox bearing stop plate screws	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Head service screws (aluminium)	M6x1	3	2	3	LOCK 2 or THREE BOND 1324
Intake manifold fuel pump fitting	M6x1	2.5	2	3	LOCK 2 or THREE BOND 1324
Bosch pick-up retaining screws	M6x1	10	9	11
Battery mount lower stud bolt	M6x1	10	9	11	LOCK 2 or THREE BOND 1324
Gearbox pawl screw	M6x1	9	8.5	9.5	LOCK 2 or THREE BOND 1324
Inspection cover screws	M6x1	4.5	4.5	6
Rocker arm shaft cover screws	M6x1	10	9	11
Intake / exhaust valve cover screws	M6x1	10	9	11
Casing jointing screws	M6x1	9	8.5	9.5
Clutch cover screws	M6x1	10	8.5	9.5
Generator cover screws	M6x1	10	9	11
Clutch spring screws	M5x0.8	5	5	7
Driven belt roller flange retaining screws	M5x0.8	5	5	7
Manifold nipple	M5x0.8	3	2	3	LOCK 2 or THREE BOND 1324
Head cover plug	M5x0.8	2.5	2.5	3
Screws securing oil pipe to heads	M5x0.8	5	5	7	LOCK 2 or THREE BOND 1325
Screws	M10x1.5	45	40	50
Screws	M8x1.25	25	22	28
Screws	M6x1	10	9	11
Screws	M5x0.8	5	5	7

Note

For product specifications and symbols, refer to "Product specifications" (Sect. A 2).