1 -
Removing - reassembling the complete engine
1
Blanking plug
2
Front mounting bolt
3
Nut
4
Rear mounting bolt
5
Engine
Spare parts catalogue
Half crankcases
Frame
Swingarm and chain
Caution
Bold reference numbers in this section identify parts shown in this exploded view diagram. These parts do not appear in the
figures near the text.
Removing the engine
To remove the engine, you first have to remove other components from the bike.
Most disassembly procedures for these components are described in the relevant sections.
The following diagram is a logical disassembly sequence of the parts to be removed and makes reference to the relevant sections
describing the specific disassembly procedures.
This section describes only the operations to be carried out after having removed all the parts shown in the diagram.
Remove the protective caps (1) from the frame tubes at the engine mounting points.
Put a stand under the engine to support it during removal.
Undo and remove the nuts (3) on the left side at the engine front mounting bolt (2) and rear bolt (4).
Remove the front mounting screw (2) from engine right side.
Loosen swingarm clamp screws (A).
Slide out the swingarm shaft (B) of half of its length from the right side (Sect. G 5,
Removing the swingarm
).
Slide out the rear screw (4) up to half its length and insert the suitable support part no.
88713.1515
on the left side.
Tighten screw (A) onto swingarm left clamp, in this way you also tighten the support part no.
88713.1515
.
Completely remove swingarm shaft (A) and the upper screw (4).
Fit the other support on the right side and secure it with the other screw (B). The supports hold frame and swingarm in the correct
position for refitting the engine later on.
Remove the engine (
5
).
Reassembling the engine
Reassembling is a reversal of the removal sequence outlined above.
Caution
Position suitable shims (C) between engine and swingarm (Sect. G 5,
Refitting the rear swingarm
).
Lubricate the nuts (3) of the mounting bolts (2) and (4).
Tighten the nuts (3) to the specified torque (Sect. C 3,
Engine torque settings
).